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Nitrogen Blanketing Unit Control Valve

Nitrogen Blanketing Unit Control Valve

Core Components and Division of Functions

• Nitrogen Supply Valve: Opens when the tank pressure is lower than the set value, supplying nitrogen to the tank and maintaining a slight positive pressure.

• Nitrogen Relief Valve: Opens when the tank pressure is higher than the set value, releasing excess nitrogen to prevent overpressure.

• Breather Valve: Acts as a safety backup, providing overpressure/negative pressure protection in case of nitrogen sealing valve malfunction.

Product Description

Working Principle (Closed-Loop Automatic Pressure Regulation)

 

1. Liquid Inlet/Heating: Liquid level rises or temperature increases → tank pressure increases → nitrogen release valve opens to release pressure → pressure drops back to the set point and automatically closes.

2. Liquid Outlet/Heating: Liquid level drops or temperature decreases → tank pressure decreases → nitrogen supply valve opens to replenish nitrogen → pressure rises back to the set point and automatically closes.

3. Typical Set Pressure Difference: Nitrogen supply valve approximately 200 Pa, nitrogen release valve approximately 300 Pa, forming a 100 Pa pressure difference band to avoid frequent opening and closing.

 

Key Structure and Characteristics

 

• Actuator: Mostly spring-diaphragm type, equipped with a pilot valve for precise pressure setting and sensitive response.

• Valve Body Material: Commonly 304/316L stainless steel or carbon steel lined with fluoropolymer, compatible with PN6–PN16, nominal diameter DN15–DN100.

• Sealing Design: Valve seat sealing surface hardness HRC≥55, equipped with fluororubber O-rings, valve stem uses bellows + packing seal, extremely low leakage rate.

• Control Accuracy: Adjustment range 0.5–5kPa, accuracy up to ±50Pa, suitable for low-pressure conditions.

 

Application Conditions: Suitable for petrochemical, fine chemical, pharmaceutical, food and other industries, especially suitable for storage tanks storing flammable, explosive, easily oxidized, and highly volatile media, such as methanol, benzene, gasoline, liquid ammonia, and acids.

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Three-Way Regulating Valve

Basic Structure and Types

Based on valve core structure, there are two main types:

1. Confluence Type Three-Way Valve (Two Inlets, One Outlet)

• Two inlets, one outlet

• Mixes two different temperatures/mediums before outputting

• Mostly used for temperature control of hot and cold fluids

2. Diverter Type Three-Way Valve (One Inlet, Two Outlets)

• One inlet, two outlets

• Diverts one flow path proportionally to two pipelines

• Mostly used for bypass regulation and flow distribution

Common Actuators:
• Pneumatic Diaphragm Type (Most Common)

• Electric Actuator (Electric Three-Way Control Valve)

• Can be equipped with a positioner to achieve 4–20mA automatic adjustment

Electric Single-Seat Regulating Valve

Electric Single-Seat Regulating Valve

Core Structure

• Electric Actuator: Servo motor + reduction gear + position feedback, converting electrical signals into linear thrust, with manual operation.

• Valve Body Assembly:

◦ Single valve core + single valve seat (single seat structure)

◦ Valve stem, valve cover, packing seal

◦ Straight-through flow path, moderate flow resistance

Working Principle
1. Control system (DCS/PLC) outputs a 4~20mA signal.
2. The actuator receives the signal and drives the valve stem to raise and lower the valve core.
3. Changing the flow area between the valve core and the valve seat adjusts the medium flow rate.
4. Position feedback forms a closed loop, ensuring the opening degree is consistent with the signal.

Self-Regulating Valve

Self-Regulating Valve

Working Principle
• No compressed air or power supply required.
• It directly utilizes the pressure, pressure difference, and temperature of the medium itself as power.
• This drives the internal actuator of the valve, automatically maintaining the pressure/temperature within the set range.
• Simple structure, maintenance-free, and long-term stable operation.

Pneumatic Fluoropolymer-Lined Control Valve

Pneumatic Fluoropolymer-Lined Control Valve

Structural Components

• Pneumatic Actuator: Primarily multi-spring diaphragm type, receiving 4–20mA/pneumatic signals to drive the valve stem up and down.

• Fluorine-lined Valve Body: Carbon steel/stainless steel base, fully lined with fluoroplastic (PTFE/F4, FEP/F46, PFA) inner cavity.

• Valve Core/Seat: Metal core encased in fluoroplastic or integral fluoroplastic, soft seal, low leakage.

• Valve Stem: 316L/Hastelloy alloy, surface hardened, corrosion-resistant and wear-resistant.

• Seal: PTFE bellows + V-type PTFE packing, double protection against external leakage.

+86 19858780995

+86 19858780995

+86 19858780995

+86 19858780995

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