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Steam Trap

Steam Trap

Definition and Function

A steam trap (or condensate trap) is a specialized automatic valve for steam systems. Its core functions are: Automatically discharging condensate, air, and non-condensable gases while strictly preventing steam leakage.

It eliminates steam waste, prevents water hammer and corrosion of pipes and equipment, and ensures heat exchange efficiency and system safety.

Working Principle
It utilizes the differences in density, temperature, phase change temperature difference, and flow state between steam and condensate to achieve automatic identification and opening/closing:

• Condensate, air → Automatically opens and discharges

• High-temperature steam → Automatically closes and locks to prevent steam leakage

Product Description

Three Main Types (Most Commonly Used in Industry)

 

1. Mechanical Type (Float Type, Inverted Bucket Type)

Principle: Driven by the difference in condensate level and density.

• Free Float Type: As the condensate level rises, the float rises and opens the valve to drain water. No wear, water hammer resistant, continuous drainage.

• Inverted Bucket Type: Simple structure, impurity resistant, high temperature resistant, high cost-effectiveness.
Applications: Steam pipelines, heat exchangers, drying equipment, large-scale heat exchange applications.

2. Thermostatic Type (Constant Temperature Type, Bellows Type)

Principle: Driven by the temperature difference, the temperature-sensing element expands and contracts to open and close.

• Low-temperature condensate + air → Open

• High-temperature saturated condensate → Close
Features: Strong air venting capacity, quiet operation, suitable for low-temperature waste heat and heat tracing pipelines.
Applications: Instrument heat tracing, small heat exchangers, heating systems.

3. Thermodynamic Type (Disc Type)

Principle: Dynamically adjusted by the difference in flow rate and pressure between steam and condensate.

3. Thermodynamic Type (Disc Type)

Principle: Dynamically regulates steam flow rate and pressure difference between steam and condensate.

Advantages: Small size, high pressure resistance, high temperature resistance, unrestricted installation direction, extremely simple structure.

Disadvantages: Intermittent drainage, slight heat loss.

Applications: High-pressure steam, main steam pipes, small equipment, high-temperature and high-pressure conditions.

 

Core Parameters

• Nominal Diameter: DN15~DN100

• Nominal Pressure: PN16, PN25, PN40, PN63

• Applicable Temperature: Up to 425℃

• Valve Body Material: Cast iron, WCB cast steel, 304/316 stainless steel

• Connection Method: Threaded, flanged, welded

 

Core Advantages

1. Steam blockage and drainage, significantly saving steam energy consumption.

2. Eliminates water hammer, protecting valves, heat exchangers, and pipelines.

3. Expels air and non-condensable gases, improving heat exchange efficiency.

4. Reduces internal wall corrosion and extends equipment service life.

 

Applicable operating conditions: Steam boilers, heating networks, heat exchange units, reactors, drying equipment, heating systems, instrument piping heat tracing, printing and dyeing, chemical, food, pharmaceutical, petrochemical and other steam-related applications.

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• Control Air Supply: 0.4~0.6MPa

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1. High-pressure medium enters the valve;

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• Nominal Pressure: PN6~PN25

• Nominal Diameter: DN25~DN200, complete range of diameters for reactors and tanks

• Operating Temperature: -20℃~+200℃, PTFE-lined version resistant to strong corrosion, stainless steel version resistant to medium and high temperatures

• Valve Body Material: Cast iron, 304/316L stainless steel, PTFE-lined, rubber-lined, etc.

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Structural Forms

1. Top-opening discharge valve: Valve plate opens upwards, no material residue, suitable for viscous, crystallizing, and easily sedimenting media.

2. Bottom-opening discharge valve: Valve plate opens downwards, fast discharge flow rate, good self-cleaning effect, thorough unloading.

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Steam Trap

Steam Trap

Definition and Function

A steam trap (or condensate trap) is a specialized automatic valve for steam systems. Its core functions are: Automatically discharging condensate, air, and non-condensable gases while strictly preventing steam leakage.

It eliminates steam waste, prevents water hammer and corrosion of pipes and equipment, and ensures heat exchange efficiency and system safety.

Working Principle
It utilizes the differences in density, temperature, phase change temperature difference, and flow state between steam and condensate to achieve automatic identification and opening/closing:

• Condensate, air → Automatically opens and discharges

• High-temperature steam → Automatically closes and locks to prevent steam leakage

+86 19858780995

+86 19858780995

+86 19858780995

+86 19858780995

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