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Ceramic Ball Valve

Ceramic Ball Valve

Key Features:

1. Superior Corrosion Resistance: Zirconia/alumina ceramics are resistant to almost all acid, alkali, and salt media, and do not rust or corrode.

2. Ultra-High Wear and Erosion Resistance: The high hardness of the ceramic means it experiences almost no wear under particulate media and slurry erosion, resulting in a lifespan far exceeding that of stainless steel.

3. Stable Sealing and Non-Stuck-Up: The smooth ceramic surface does not scale or adhere, ensuring stable switching torque and preventing jamming.

4. Zero Leakage: Precision ceramic mating seals enable bidirectional sealing.

5. No Media Contamination: The ceramic's high inertness prevents metal ion precipitation, making it suitable for high-purity and clean environments.

Disadvantages: Relatively brittle, not resistant to severe impacts or sudden temperature changes; careful selection and installation are required.

Product Description

Commonly Used Ceramic Materials

• Zirconia ceramic (ZrO₂): Better toughness, superior temperature resistance, and most widely used.

• Alumina ceramic (Al₂O₃): Lower cost, good wear and corrosion resistance.

• Valve core, seat, and ball are all ceramic structures; valve bodies are mostly carbon steel/stainless steel lined with ceramic.

 

Performance Parameters

• Nominal Diameter: DN15~DN200

• Pressure Rating: PN16, PN25, Class150

• Temperature Range:

◦ Standard: -20℃~250℃

◦ Special structures can reach approximately 300℃.

• Connection Methods: Flange, Wafer, Threaded

• Drive Methods: Manual, Pneumatic, Electric

 

Applicable Media

• Strong Acids and Bases: Sulfuric acid, hydrochloric acid, nitric acid, phosphoric acid, caustic soda, etc.

• Containing Solid Particles: Mineral slurry, coal slurry, slag slurry, fly ash, mortar

• High-Abrasion Gases: Dust, flue gas, dry particle pneumatic conveying. High-purity media: Electronics, pharmaceuticals, high-purity water treatment

 

Applicable industries:
• Chemicals, phosphate chemicals, titanium dioxide, hydrometallurgy
• Power generation desulfurization and denitrification, fly ash conveying
• Mining, papermaking, wastewater treatment, sludge conveying
• New energy, lithium battery slurry, high-purity fluid control

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Related Products

Pneumatic Floating Ball Valve

Pneumatic Floating Ball Valve

Structural Features

• The ball has no lower support shaft; it is held only by the valve seats at both ends, allowing for slight floating under medium pressure.

• The valve stem is top-mounted, connecting to the ball, and is only responsible for rotation, not bearing axial pressure.

• Double-sided sealing: When closed, the ball is pushed towards the outlet valve seat by the medium pressure, forming a self-tightening seal.

• Simple structure: The valve body, ball, valve seat, valve stem, and stuffing box have few components, making maintenance convenient.

Working Principle

• Opening: Rotate the valve stem 90°, aligning the ball's through-hole with the pipeline, allowing smooth media flow.

• Closing: Rotate the valve stem 90° in the opposite direction, aligning the ball's through-hole perpendicular to the flow path; media pressure pushes the ball tightly against the outlet valve seat, with a tighter seal at higher pressures.

Fluorine-Lined Ball Valve

Fluorine-Lined Ball Valve

Structural Features

• Valve body is generally made of carbon steel or stainless steel, with the inner wall entirely lined with PTFE.

• Common lining materials: F4 (PTFE), F46, PFA, PO, etc.

• The ball is also PTFE-coated/lined for full-flow-channel corrosion protection.

• The structure is mostly a floating ball, with flange connections as the primary method.

• The sealing surface has inherent corrosion-resistant and anti-stick properties.

3 PIECE BALL VALVE

3 PIECE BALL VALVE

Structural Features

• The valve body is composed of three forged steel pieces bolted together.

• The valve core, seat, and seals are all housed in the middle valve body section.

• Common connection methods: threaded (NPT/BSP), welded, quick-connect.

• Generally small diameter: mainly DN6~DN100.

• Mostly floating ball structure, reliable sealing, and compact size.

Eccentric Hemispherical Valve

Eccentric Hemispherical Valve

Structure and Principle

• The valve core is hemispherical, with its rotation center eccentric to the valve body center.

• When open: The hemisphere disengages from the valve seat, resulting in no friction and low torque.

• When closed: The hemisphere presses against the valve seat, forming a line/surface seal.

• Typical structures: Side-mounted/Top-mounted, eccentric shaft, eccentric hemisphere.

+86 19858780995

+86 19858780995

+86 19858780995

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